Polymer derived ceramic materials from Si,B and MoSiB filler-loaded perhydropolysilazane precursor for oxidation protection

Silica-based coating systems were developed using polymer derived ceramics (PDCs) technology. Ceramic composites on the base of a SiO₂ and SiNO matrix and homogeneously distributed Mo₅SiB₂, SiB₆, Si and B fillers were manufactured. The coating systems have low porosity and provide a high oxidation resistance up to 100 h at 800 °C and 1100 °C in air. The influence of temperature and atmosphere of pyrolysis on the polymer precursor, the volume fraction of filler materials on the chemical composition of compacts as well as their high-temperature oxidation protection was investigated.     

Development of a two-component structural adhesive for bonding of metals and polymeric composites

To minimize the structure distortion and potential de-bonding in adhesive bonding of dissimilar materials (e.g., metals and polymeric composites), a two-component (2 K) low temperature cure modified adhesive consisting of 93.5 wt% commercial Henkel 5089 adhesive, 2.5 wt% N-(2-Hydroxyethyl) ethylenediamine (AEEA) and 4.0 wt% 2-ethyl-4-methylimidazole (2,4-EMI) was formulated. Experimental results showed that the use of the modified adhesive lowered the curing temperature from recommended 177 °C (for 20 min) for Henkel 5089 to 100 °C (for 20 min) or 120 °C (for 10 min) for AA6061-AA6061 joint, and 120 °C (for 20 min) or 130 °C (for 10 min) for AA6061-C_f/PA6 (Nylon 6) and C_f/PA6-C_f/PA6 joints, respectively, due to the faster curing reaction caused by the combined addition of AEEA and 2,4-EMI. It took 5, 3, and 2 days to cure the adhesive-bonded AA6061-AA6061, AA6061-C_f/PA6, and C_f/PA6-C_f/PA6 joints made with the modified adhesive and cured at ambient temperature, respectively. In addition, the modified adhesive had sound working life (5 h) at ambient temperature. The static strengths of all adhesive-bonded AA6061-AA6061, AA6061-C_f/PA6, and C_f/PA6-C_f/PA6 joints with the modified adhesive were hardly affected by thermal exposure cycle (i.e., exposure to 82 °C for 30 min). These results indicated that the modified adhesive possesses the promising characteristics for joining of similar and dissimilar materials.     

Evolution of rotated Brass texture by cross rolling: implications on formability

In the present work, the possibilities of tailoring crystallographic texture via cross rolling are presented. It is shown that a strong rotated Brass texture develops upon cross rolling in aluminium alloys which also remains intact during the subsequent recrystallisation annealing treatment. The governing mechanisms behind the evolution of deformation and recrystallisation texture are discussed in terms of effect of strain path on stability of deformation texture components and strain-induced boundary migration mechanism, respectively. In addition, the likelihood of rotated Brass texture having a positive effect on formability is discussed in terms of sluggish cross-slip criteria as the rotated Brass texture presents a unique scenario where cross-slip is inhibited along all the three principal directions.     

Structural and physicochemical properties of silver-rich Ag–Al alloys

The X-ray diffraction, Scanning Electron Microscopy, Differential Scanning Calorimetry, dilatometric and electrical conductivity measurements were used to study the structural and physicochemical properties of selected silver-rich alloys from Ag–Al system. All the studied alloys, containing from 10 to 37 at. % of Al (Ag₉₀Al₁₀, Ag₈₅Al₁₅, Ag₇₇Al₂₃, Ag₇₅Al₂₅, Ag₇₂Al₂₈, Ag₇₀Al₃₀, Ag₆₃Al₃₇), were prepared from high purity metals by melting in a glove-box filled with a high purity argon atmosphere. The obtained X-ray diffraction patterns and microstructure observation of alloys containing up to 15 at. % of Al suggested that in this range only solid solution of silver exists. The thermal analysis showed heat effects related to phase transitions in Ag–Al system. In addition, the thermal expansion studies revealed an anomalous behavior in expansion for some composition of alloys associated with the phase transition. The electrical conductivity values rapidly changed, which may be associated with the formation of different phase areas in the Ag–Al system.Based on the results obtained in this work and critically reviewed literature data a thermodynamic re-optimization of the binary Ag–Al system using CALPHAD method was proposed. A good agreement between calculation and experiment was found.     

Fatigue performance of friction stir welded Al2024 alloy in a different corrosive environment

The study examines the corrosion fatigue behavior of friction stir welded Al2024 alloy in the corrosive medium. The fatigue tests are conducted at a stress ratio of -1 in the different corrosive medium. The decrease in the fatigue life of welded joints in the corrosive environment is attributed to an increase in the crack initiation susceptibility in the presence of corrosive media. The fractured surfaces are investigated using the scanning electron microscopy (SEM). The formation of the corrosive compounds was studied using x-ray diffractometry.     

Influence of T5 heat treatment on the microstructure and lubricated wear behavior of ternary ZnAl40Cu2 and quaternary ZnAl40Cu2Si2.5 alloys

A ternary ZnAl40Cu2 and a quaternary ZnAl40Cu2Si2.5 alloys were produced by permanent mold casting and subjected to T5 heat treatment at a temperature of 150 °C for 24 hours. The structural, mechanical and lubricated wear properties of these alloys were investigated in the as-cast and heat-treated conditions and the results were compared with those of SAE 65 (CuSn12) plain bearing bronze. Microstructure of the ternary alloy consisted of aluminum-rich α, eutectoid conversion product of α+η and ϵ phase located in the interdendritic channels. In addition to these phases, silicon particles were observed in the microstructure of the quaternary alloy. T5 heat treatment caused a considerable amount of reduction in the hardness, tensile strength and wear resistance of ZnAl40-based ternary and quaternary alloys, but improved their ductility and stability. These alloys in the as-cast and heat-treated conditions exhibited lower wear volume or higher wear resistance than SAE 65 bearing bronze. Among the experimental alloys, the optimum mechanical properties and wear performance were obtained from ZnAl40Cu2Si2.5 alloy in both as-cast and heat-treated conditions. Adhesion appeared to be the main wear mechanism for the ZnAl40-based alloys, but abrasion dominated the wear of SAE 65 bronze.     

Degradable silver-based alloys

Noble metals solved in iron implants are effective cathodes, which can suit to accelerate the corrosion rate of the base material. In terms of its antibacterial behavior as well as lower costs in comparison with gold or platinum, silver seems to be an attractive candidate to adapt the corrosion rate of implants to the medical requirements. However, the degradation of silver in human bodies is a time-consuming process, and is controversially discussed due to the unknown long-term effect of silver on the human organism. Alloying silver with chemical elements less resistant to corrosion in aqueous mediums, particularly, in simulated body fluid, can improve the degradability of silver. Therefore, the current study addresses the design of adapted silver alloys exhibiting improved degradability in comparison with pure silver. Pure silver and binary silver alloys containing silicon, magnesium and calcium are studied in terms of their microstructure, open-circuit potential and degradation rate.     

“Lattice Strain Matching”-Enabled Nanocomposite Design to Harness the Exceptional Mechanical Properties of Nanomaterials in Bulk Forms

Nanosized materials are known to have the ability to withstand ultralarge elastic strains (4–10%) and to have ultrahigh strengths approaching their theoretical limits. However, it is a long-standing challenge to harnessing their exceptional intrinsic mechanical properties in bulk forms. This is commonly known as “the valley of death” in nanocomposite design. In 2013, a breakthrough was made to overcome this challenge by using a martensitic phase transforming matrix to create a composite in which ultralarge elastic lattice strains up to 6.7% are achieved in Nb nanoribbons embedded in it. This breakthrough was enabled by a novel concept of phase transformation assisted lattice strain matching between the uniform ultralarge elastic strains (4–10%) of nanomaterials and the uniform crystallographic lattice distortion strains (4–10%) of the martensitic phase transformation of the matrix. This novel concept has opened new opportunities for developing materials of exceptional mechanical properties or enhanced functional properties that are not possible before. The work in progress in this research over the past six years is reported.     

预时效对Al-5.2Mg-0.45Cu-2.0Zn合金室温稳定性的影响

本文详细研究了预时效对Al-5.2Mg-0.45Cu-2.0Zn合金时效析出行为的影响。预时效不仅提高了合金的室温稳定性,避免了合金烤漆软化,同时提高了合金的烤漆时效响应速度。合金经T4处理后,再峰时效处理后的组织包括粗大的T-Mg₃₂(AlZn)₄₉相以及针状的S-Al₂MgCu相。然而合金经T4P处理后,再峰时效处理的组织只含有细小而高密度的T-Mg₃₂(AlZn)₄₉相而不包括S-Al₂MgCu相。自然时效后不稳定的原子团簇在180℃时效后会回溶到基体中, 从而抑制了合金的时效析出强化。而预时效后生成的稳定的原子团簇会成为180℃时效的形核点,显著提高了合金的时效响应速度。     

Co-Free High-Entropy Alloys Powders Immobilized by Electrospray and Microf luidics for Decolorization of Azo Dye

In recent years,high-entropy alloys(HEAs) have received more and more attention due to their unique microstructure and properties.Several researchers have reported that some ball-milled(BM) HEAs powders possess prominent decolorization performance for azo dyes.Three kinds of Co-free HEA powders(AlCrFeMn,AlCrFeNi and FeCrNiMn) have been synthesized by ball milling in this work,of which AlCrFeMn shows the best decolorization efficiency for DB6 aqueous solution.However,at this time,the BM HEAs are in powder state and not easy to be reused,so the loss rate of the powders is high during the reaction.Sometimes,the reaction between reacted the powders and the dye solution is too fast to control.While,in order to solve these problems,this work proposes to immobilize bare BM AlCrFeMn HEA powders in calcium alginate beads(CAB s) by electrospray and microfluidics.Through four cycles of reaction,the loss rate of the AlCrFeMn powders can be reduced from 40 to 5 wt% if the powders are immobilized by CABs with an average diameter of 0.55 mm obtained at the DC voltage of 30 kV.In addition,in the four cycles of experiment,the AlCrFeMn HEA-CABs with an average diameter of0.55 mm shows better stability and easier separation than that of the bare AlCrFeMn powders.These findings provide new ideas for HEAs to decolorize azo dyes and are of great significance for protecting freshwater resources.